SOLUTIONS / FACTORIES AND INDUSTRIAL

Factories and industrial power.

A short voltage sag can stop a drive, interrupt a batch or restart an entire process line. The production loss lasts longer than the electrical event. Demand charges and time-of-use energy add a separate cost to running the plant.

01 / CONTROL

Process continuity starts at the plant bus.

Battalion EMS coordinates the battery, plant metering and generator controls. A parallel medium-voltage uninterruptible power supply (UPS) connects beside the load where the existing distribution remains suitable. Dual conversion places a converter-fed source in series with critical process blocks.

The study starts from the plant single-line diagram, the disturbance history and the process tolerance. Generator transfer sequencing and battery recharge limits are included in the integration.

02 / PROCESS LOADS

Drives, batches and continuous processes.

  • Production tools and drives. Voltage support reduces exposure to trips and restart sequences.
  • Batch processes. The design accounts for agitators, controls and the energy needed to carry the process through an interruption.
  • Furnaces and large motors. Power quality and load changes are studied at the medium-voltage bus.
  • Pumps and refrigeration. Reserve and restart sequencing follow the load that must remain available.

03 / OPERATIONS

Fewer restarts. A dispatch plan tied to the tariff.

The operator gains a defined path through a grid event and one controller for storage and generation. Demand-charge management uses the battery above the process reserve. The bill model includes the actual rate, time-of-use periods and demand terms.

The trade is conversion equipment, integration work and energy reserved for continuity. Leaving the load exposed carries the cost of scrapped material, restart hours and missed production. A site study compares those costs with the installed system and its operating duty.

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